Everything You Need to Know About Polyurethane Cement Floors

Urethane cement floors, also known as polyurethane cement floors, are revolutionising the world of commercial and industrial flooring. These robust flooring solutions are particularly ideal for challenging service conditions, including high temperatures, chemical exposure, and heavy traffic. One standout product in this category is polyurethane cement, renowned for its durability and versatility.

What is Polyurethane Cement?

Polyurethane cement is a specialised flooring product designed to be the top layer on concrete floors subjected to harsh conditions. It’s engineered to withstand high temperatures and offers maximum resistance to a wide range of acids, including organic and food acids.. Additionally, it stands up to sanitising chemicals such as peroxyacetic acid solutions.

The system blends solventless polyurethane with a cementitious quartz filler, creating a commercial flooring solution that can be applied as a broadcast topping with various anti-slip finishes or as a smooth, seamless, self-levelling topping.

Advantages of Polyurethane Cement Floors

1. Durability:
Polyurethane cement floors are exceptionally durable, abrasion-resistant, and impact-resistant, making them ideal for environments like commercial kitchens and workshops. They can withstand the demands of heavy equipment and high traffic without showing wear and tear.
2. Chemical Resistance:
These floors are highly resistant to acids, caustics, fats, and cleaning solutions. This resistance is crucial in commercial settings where such substances are commonplace.
3. Thermal Shock Resistance:
Polyurethane cement floors can handle extreme temperature variations and thermal shock, such as boiling water and steam discharges, which are frequent in commercial kitchens.
4. Slip Resistance:
Safety is paramount in any commercial environment. Polyurethane cement systems offer excellent slip resistance, reducing the risk of slips, trips, and falls, thereby ensuring a safer workplace.
5. Odourless Application:
Polyurethane cement is solvent-free and low in VOCs (Volatile Organic Compounds), making it a green building material that won’t affect food safety or ventilation.
6. Hygienic and Safe Surface Finish:
Polyurethane cement floors incorporate antimicrobial technology, proven to resist bacteria, fungi, mould, and mildew. They meet stringent food safety standards and are certified for use in facilities operating under HACCP-based programmes.
7. Fast Installation:
Polyurethane cement can be installed quickly, even on slightly damp surfaces or fresh concrete as young as seven days old. Its fast cure time minimises downtime, crucial for commercial operations.
8. Versatility:
Available in a range of colours, polyurethane cement floors offer both functionality and aesthetic appeal, making them suitable for various commercial and industrial settings.

Applications of Polyurethane Cement Floors

Commercial Kitchens:
Polyurethane cement floors are ideal for commercial kitchens due to their resistance to chemicals, high temperatures, and thermal shock. Their slip-resistant and hygienic properties make them a safe and sanitary choice for food preparation areas.
For workshops, a polyurethane cement workshop floor provides the durability needed to withstand heavy equipment and high foot traffic. Its chemical resistance is beneficial in environments where oils, solvents, and other substances are frequently used.
Industrial Spaces:
In industrial settings, polyurethane cement floors offer the strength and resilience required to handle the rigours of manufacturing processes. Their ability to resist abrasion and impact ensures a long-lasting flooring solution.
Food and Beverage Facilities:
Polyurethane cement floors meet the strict hygiene standards required in food and beverage facilities. Their antimicrobial properties and resistance to sanitising chemicals make them ideal for maintaining a clean and safe environment.
Healthcare Facilities:
In healthcare settings, the hygienic surface of polyurethane cement floors helps prevent the spread of bacteria and infections. Their durability and easy maintenance are added benefits in such critical environments.
Retail Spaces:
Retail environments benefit from the aesthetic versatility of polyurethane cement floors. Available in various colours, these floors can enhance the visual appeal of retail spaces while providing a durable and easy-to-clean surface.

How to Maintain Polyurethane Cement Floors

Maintaining polyurethane cement floors is straightforward. Regular sweeping and mopping with a neutral pH cleaner will keep the surface clean and free from debris. Periodic deep cleaning with a scrubber and appropriate cleaning agents will help maintain the floor’s appearance and performance.

Final Thoughts

Polyurethane cement floors offer a highly durable, chemical-resistant, and versatile solution for a wide range of commercial and industrial applications. Whether you need a flooring system for a commercial kitchen, workshop, or any other demanding environment, polyurethane cement floors provide the performance and longevity required to meet your needs. With their many advantages, including fast installation, slip resistance, and hygienic properties, these floors are an excellent choice for maintaining a safe and efficient workspace. Please contact us for assistance.

a close up of a Poly/urethane cement floor

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